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Video About Cable Tray Making Machine
KINGREAL Cable Tray Making Machine
KINGREAL Cable Tray Making Machine is used to produce cable trays. The system can safely transport wires and cables to prevent collisions, overheating and fire. KINGREAL can provide customers with different types of cable tray machine manufacturing solutions, including Din Rail Channel Machine, Cable Ladder Machine, Cable Tray Cover Machine, Solid Bottom Cable Tray Forming Machine, Perforated Cable Tray Machine, Trough Cable Tray Machine. And according to the different production needs of customers, such as the width, thickness, height of the metal coil, the parameter components of the cable tray machine will be adjusted to complete the final cable tray making machine design. |  |
Working Process of Cable Tray Machine
Decoiler -- Leveling Machine -- Hydraulic Punch -- Cutting Machine -- Roll Forming Machine -- Runout Table
Parameters of Cable Tray Making Machine
| Cable Tray Making Machine | |
| Items | Specifications |
| Power | – Transmission: 22kw – Motor – Pump: 22kw |
| Weight of machine | 14 – 26 tons |
| Dimension | L=14m;W=2.2m; H=1.8m |
| Forming Speed | 16m/min |
| Roller stations | 22 – 26 |
| Transmission system | Electric motor and Gearbox |
| Cutting and Punching system | Hydraulic cylinder |
| Control system | PLC, HMI automatic programmable |
| Changing size | By screw |
| Material thickness | 1 – 2 mm |
| Material width max | 830mm |
| Material Yield Strength | G450 – G550 Mpa |
Main Components of Cable Tray Machine
– Cable Tray Press Feeding Unit for Cable Tray Machine
The feeding system of KINGREAL cable tray making machine includes decoiler, straightener and feeder, and adopts servo control to ensure accurate feeding of cable tray machine. Decoiler is responsible for unwinding the raw material coil, and straightener ensures that the material remains straight before entering the forming process, eliminating the wave shape caused by the coil. The application of servo control system enables precise control of feeding speed and position, significantly improving production efficiency and reducing material waste. Through this system, the cable tray making machine can operate continuously and stably, ensuring that each cable tray can meet high standards of quality requirements.
– Cable Tray Punching Unit for Cable Tray Making Machine
KINGREAL will manufacture punching dies according to customer drawings and recommend the most suitable punching machine to customers, ensuring that customers can get perfect cable tray punching effect through KINGREAL cable tray machine. The design of punching unit enables high-quality and high-precision punching on cable trays of different thicknesses and materials to meet various cable tray needs. By optimizing the die design, the punching speed and accuracy have been greatly improved, which greatly improves production efficiency.
– Cable Tray Roll Forming Unit for Cable Tray Machine
KINGREAL cable tray making machine can automatically adjust the width and height to produce cable trays of different sizes. KINGREAL will produce cable tray making machines with different numbers of stations and shaft diameters according to customer drawings. This flexibility enables the cable tray machine to adapt to a variety of product needs, thereby effectively improving market competitiveness.
– Cable Tray Cutting Unit for Cable Tray Making Machine
The cutting system of KINGREAL cable tray machine adopts hydraulic cutting, and the cutting die is made of SKD11 steel, manufactured by CNC machine tools, and heat treated to 55-60HRC. This material selection and manufacturing process ensures the durability and stability of the shearing tool, which can remain sharp during long-term production and reduce maintenance costs. The high efficiency of the hydraulic shearing system enables the cable tray making machine to cut quickly, ensuring the length accuracy and cutting quality of the cable tray, and avoiding material waste caused by improper cutting. By optimizing the shearing process, the efficiency of the cable tray machine has been significantly improved.
Advantages of Cable Tray Machine
| ● The cable tray machine adopts advanced roll forming technology to produce accurate and high-quality cable trays. | ● The cable tray making machine adopts hydraulic cutting to accurately cut according to the customer's preset length. | ● The intelligent control panel facilitates workers to operate, monitor and adjust parameters of the cable tray machine. |
| ● The cable tray making machine can automatically punch holes with high hole accuracy and strong consistency. | ● The cable tray machine adopts high-strength and durable components to ensure production stability and reduce maintenance costs. | ● The cable tray machine can produce cable trays of different sizes by adjusting the roller group. |
Different Types of Cable Tray Making Machines
| Din Rail Channel Machine ● Widely used to install circuit breakers and industrial control equipment in equipment racks. Its main function is to provide critical mechanical support in industrial installations, prevent the guide rail from moving or displacing, and enhance overall stability. ●Standard size: 35mmx7.5mm and 35mmx15mm | Cable Ladder Machine ●Like a ladder, with a crossbar in the middle for reinforcement, it is lightweight, low cost, extremely strong in bearing capacity, and breathable. ●Generally used for laying cables with larger diameters and high and low power cables. ●Standard width of 150, 200, 300. 450, 600, 750, 1000 mm. ●Standard depth of 50-150 mm. ●Standard length of 2500 & 3000 mm. |
Cable Tray Cover Machine ●Straight cover for cable trays. With a width of 50-300 mm have a snap-on function. These covers are designed with quick snap-on and can be installed quickly without cover clips. ●The main function is to protect the cable from the external environment, prevent dust, corrosive substances, etc. from entering the cable tray, and also prevent people from accidentally touching the cable. | Solid Bottom Cable Tray Machine ●It is a fully enclosed cable tray. It is most suitable for laying computer cables, communication cables, thermonuclear cables and other control cables of highly sensitive systems. It can provide overhead protection and concealment for various cable installations. ●Apply with short to intermediate spans of 1500 mm to 3500 mm. |
Perforated Cable Tray Machine ●Good heat dissipation performance. ●Standard width of 150, 250, 300, 450, 600, 750, 1000 mm. ●Standard depth of 50-150 mm. ●Standard length of 2500 mm & 3000 mm. | Trough Cable Tray Machine ●Provides moderate ventilation and increases the frequency of cable support. ●Standard widths of 6, 12, 18, 24, 30, 36 inches ●Standard depths of 3, 4, 5, and 6 inches ●Standard lengths of 10, 12, 20 and 24 feet |
Application of Cable Tray Machine
The finished products produced by the cable tray machine have the characteristics of strong supporting performance, good heat dissipation performance, easy installation and wide application range. The cable trays of various types and sizes produced by the cable tray machine are mainly used to support and protect cables and are widely used in various fields such as buildings, factories, and public facilities. Specific examples include underground wiring pipelines in locomotive workshops, wiring systems in the computer room of rail transit information centers, etc. |  |
